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Non Woven Fabric Double Layer 3D Lamination Embossing Machine For Diaper

HB Is A Manufacturer Of Double Layer 3D Lamination Embossing Machine For Baby Diapers

Price: Negotiable
Model: HBJX-FB650SS with double layer single release and double recovery
Power: three-phase; 380V;50Hz. Installed power: ≤ 40KW
Dimensions: (L*W*H):6.0*2.0*2.5M(for reference)
Raw Material Specifications: Minimum cutting width: 65mm;Maximum rolling width: 650mm
Equipment Color: Rack metal silver aluminum alloy+gray white sheet metal outer frame
Raw Material: Hot air surface layer non-woven fabric 35-45g/M ²
Speed: Design speed: 90M/Min. Actual production speed: 45-75M/Min
Qualified Rate: ≧97%
Configuration: Full servo power double-layer compound embossing machine
Certification: CE, ISO
Working Voltage: 380V
Working Air Pressure: 6Bar
Temperature Range: 0℃-45℃
Place of Origin: CHINA.

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The non-woven double layer 3D lamination embossing machine is an advanced and efficient device designed for enhancing the quality and appearance of non-woven materials. With its innovative design and cutting-edge technology, this machine offers exceptional performance and versatility in various industries.


Main technical parameters

 Equipment name/model

Double layer 3D composite embossing machine (HBJX-FB650SS with double layer single release and double recovery)

Production product

Hot air surface layer non-woven fabric 35-45g/M ²

Power Supply

three-phase; 380V50Hz.Installed power: 40KW (including mold heating)

Design and production speed

Design speed: 90M/Min. Actual production speed: 45-75M/Min (according to mold pattern)

Production material specifications

Maximum winding width 650mm; Maximum winding diameter:

 ф 1000mm; Minimum cutting width: 65mm. Maximum unwinding weight: 150KG

Overall dimensions (m)

(L*W*H):6.0*2.0*2.5M(for reference)

Equipment color

Rack metal silver aluminum alloy+gray white sheet metal outer frame

Qualification rate

Qualification rate 97% (excluding material replacement joints and edge cutting materials)

Preparation scheme

Preparation of full servo power double-layer compound embossing machine



Double layer 3D composite embossing machine

Technical Features:

1. Double Layer Lamination: This machine utilizes a double-layer lamination process, ensuring a strong and durable bond between non-woven layers.

2. 3D Embossing: Equipped with state-of-the-art embossing technology, it creates exquisite and intricate 3D patterns on non-woven materials, adding a touch of elegance and uniqueness.

3. High Efficiency: The machine is engineered to deliver high production output, allowing for increased productivity and reduced time and labor costs.

4. Precise Control System: It features a precise control system that enables accurate adjustment of parameters such as pressure, temperature, and speed, ensuring consistent and reliable results.

5. User-Friendly Interface: The intuitive interface makes it easy for operators to monitor and control the machine, minimizing the learning curve and maximizing efficiency.


Precautions:

1. Ensure proper alignment of materials before lamination to avoid misalignment during the process.

2. Regularly clean and maintain the machine to ensure optimal performance and longevity.

3. Follow all safety guidelines and precautions when operating the machine to prevent accidents or injuries.

4. Train operators thoroughly on machine operation and maintenance to maximize efficiency and minimize errors.

5. Use only recommended non-woven materials suitable for lamination and embossing in this machine to achieve desired results.


Non Woven Fabric Double Layer 3D Lamination Embossing Machine Main Functions:

1. Lamination: The machine effectively laminates two layers of non-woven materials, providing enhanced strength and stability.

2. Embossing: It creates intricate 3D patterns on non-woven materials, adding texture and visual appeal.

3. Temperature Control: The machine offers precise temperature control to ensure proper lamination and embossing without damaging the material.

4. Pressure Adjustment: Operators can adjust the pressure according to the specific requirements of the materials being processed.

5. Speed Control: The speed of the machine can be adjusted to achieve optimal production efficiency and quality.

 


Double Layer 3D Lamination Embossing Machine Applications:

This lamination embossing machine finds extensive applications in various industries, including:

1. Packaging Industry: It is ideal for enhancing the visual appeal of non-woven bags, gift wraps, and other packaging materials, making them more attractive and eye-catching.

2. Textile Industry: The machine can be used for lamination and embossing of non-woven fabrics used in automotive interiors, upholstery, and home furnishing items, enhancing their appearance and durability.

3. Medical Industry: It is suitable for manufacturing high-quality medical gowns, masks, and other non-woven medical products, ensuring superior strength and aesthetics.

1. The non-woven double layer 3D lamination embossing machine is a specialized equipment designed for laminating and embossing non-woven fabrics. It is widely used in industries such as packaging, textiles, and automotive.
2. Feeding Mechanism:The machine starts by feeding the non-woven fabric layers into the system using a precise and automated feeding mechanism. This ensures proper alignment and smooth operation throughout the process.
3. Heating System:Once the fabric layers are fed into the machine, the heating system activates. It utilizes heat plates or rollers to raise the temperature, allowing the layers to bond together securely. The temperature and pressure settings can be adjusted based on the specific requirements of the materials being processed.
4. Adhesive Application:Before lamination, an adhesive is applied onto the non-woven fabric layers. This adhesive can be in the form of a powder, film, or liquid, depending on the desired level of bonding and texture. The machine ensures an even distribution of adhesive across the fabric surface.
5. Lamination Process:After the adhesive application, the non-woven fabric layers are pressed together using heated rollers or plates. The combination of heat and pressure activates the adhesive, effectively bonding the layers together. This process creates a strong and durable laminated fabric.
6. 3D Embossing:Along with lamination, the machine also offers a 3D embossing capability. Special embossing rollers or plates are inserted into the system, which imprints patterns or designs onto the laminated non-woven fabric. This adds a decorative and textured finish to the final product.
7. Cooling and Solidification:Following the lamination and embossing stages, the laminated fabric passes through a cooling system. The cooling process helps the adhesive to solidify, ensuring that the layers remain firmly bonded together. It also prevents deformation or warping of the fabric.
8. Trimming and Cutting:Once the laminated and embossed fabric has cooled down, it moves on to the trimming and cutting section of the machine. Here, automated cutting blades or laser systems precisely trim the excess edges and shape the fabric into the desired dimensions or patterns. 
9. Quality Control:Throughout the entire process, the non-woven double layer 3D lamination embossing machine incorporates various sensors and detectors to ensure consistent quality. These systems monitor parameters such as temperature, pressure, adhesive application, and alignment, making real-time adjustments if any irregularities are detected.
10. Output and Packaging:Finally, the finished laminated and embossed non-woven fabric is ready for output and packaging. The machine may include an automatic stacking or winding system to neatly collect the processed fabric rolls, which can then be packaged and prepared for shipment.Note: The above descriptions are a general overview of how a non-woven double layer 3D lamination embossing machine typically works. Specific functionalities and features may vary depending on the model and manufacturer.

Related Resource


Manufacturer Advantage We have strong power to support our production, from factory environment construction to equipment
configuration, all leading to high quality products.
Quality Materials

Quality Materials

The manufacturer uses premium quality materials in the construction of their machines, ensuring durability and long-lasting performance.
Global Presence

Global Presence

The manufacturer has a global presence, ensuring that customers worldwide can access their high-quality Non Woven Fabric Double Layer 3D Lamination Embossing Machine For Diaper.
Energy Efficiency

Energy Efficiency

Non Woven Fabric Double Layer 3D Lamination Embossing Machine For Diaper produced by the manufacturer are designed to be energy-efficient, minimizing energy consumption and reducing operational costs.
Non Woven Fabric Double Layer 3D Lamination Embossing Machine For DiaperMain Parts

1. Embossing Rollers

The embossing rollers are designed with specific patterns or textures to create desired designs on the surface of the laminated non-woven material. These rollers apply pressure and heat during the embossing process.

2. Unwinding and Rewinding Units

These units facilitate the smooth unwinding of non-woven material from the supply roll and the rewinding of laminated fabric onto a take-up roll.

3. Machinery Control Panel

It provides user-friendly interfaces for controlling temperature, speed, pressure, and other settings.
Non Woven Fabric Double Layer 3D Lamination Embossing Machine For DiaperRelated Services
Customization of machine parameters

1. Customization of machine parameters

We can adjust various parameters of the Non Woven Fabric Double Layer 3D Lamination Embossing Machine For Diaper to meet your specific requirements for products thickness, speed, etc.

2. Spare parts and maintenance

We supply genuine spare parts and offer regular maintenance services to ensure optimal performance and longevity of the equipment.
Spare parts and maintenance
Custom embossing patterns

3. Custom embossing patterns

Our machine allows for customization of embossing patterns, ensuring unique and attractive designs for your non-woven fabric products.
Non Woven Fabric Double Layer 3D Lamination Embossing Machine For DiaperRelated Quality Control
Final Inspection
Perform a final inspection on each assembled machine to ensure it meets all quality standards before packaging and shipping.
Electrical System Check
Inspect wiring, connectors, and electrical components for any signs of damage or malfunction.
Preventive Maintenance
Develop a preventive maintenance plan to regularly inspect, clean, and maintain Non Woven Fabric Double Layer 3D Lamination Embossing Machine For Diaper.
Packaging and Shipping Inspection
Verify that all product labels, manuals, and documentation are correctly included in the packaging.
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